H.R. PLASTIC MACHINERY PVT. LTD.
Plastic Reprocessing Machine Manufacturer in India
Plastic Reprocessing Machine Manufacturer in India
Plastic Reprocessing Machine Manufacturer in India | Recycling & Granulation Lines
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Plastic Reprocessing Machine Manufacturer in India
We are leading plastic reprocessing machine manufacturers, offering turnkey solutions to convert used plastic waste—films, rigid plastics, mixed polymers—into clean granules and pellets. Our machines are designed for optimal throughput, low energy consumption, minimal manual intervention, and high uptime. Whether for PET, HDPE, LDPE, PP, or mixed plastic waste, our systems ensure quality output for downstream reuse.
How Plastic Reprocessing Machines Work
Plastic waste is sorted by type, cleaned thoroughly, shredded, and washed to remove dirt, labels, and contaminants. Material is then dried, melted via extruders with degassing zones, filtered with screen changers, and pelletized via strand or die-face cutters. Water cooling, pellet drying, and quality control round out the process. Automation and SCADA dashboards manage process variables for consistency and traceability.
Machine Types We Manufacture
- Plastic Shredding Lines – capable of processing film, rigid plastics, pipes & mixed waste from 200–1000 kg/hr.
- Washing and Drying Systems – friction washers, float sink tanks, centrifugal dryers to achieve moisture <1%.
- Agglomerator + Extruder Combos – for film and trims, reducing flake handling & improving melt feeding.
- Pelletizing Units – both die-face and strand pelletizers for a range of plastic types and throughputs.
- Full Turnkey Reprocessing Plants – integrated lines from sorting to packaging, including layout, installation, commissioning & training.
Specifications & Features That Set Us Apart
- IE3 / IE4 energy-efficient motors with VFDs for better power management.
- Automatic screen changers, melt filters and multi-stage degassing to reduce gels and contaminations.
- Robust build: SS304 or SS316 contact parts in wash/dryer sections; wear-resistant screws & barrels in extruders.
- High automation: PLC & SCADA control, remote monitoring, gravimetric dosing, recipe-based operation.
- Environmental compliance: effluent treatment, water recycling systems, odour control, safe workplace design.
Applications of Reprocessed Plastic Granules
- Manufacturing plastic sheets, pipes, crates, buckets, etc., using HDPE/PP rigid granules.
- Flexible packaging, garbage bags, films from LDPE/LLDPE regrind or blend.
- Textile and filament yarns using recycled PET & mixed plastics with compatibilisers.
- Injection moulded non-critical parts for automotive, furniture, and agriculture sectors.
Why Choose Us as Your Plastic Reprocessing Machine Supplier
- Cost Reduction: Lower raw material costs, fuel savings via energy-efficient layouts, and minimal labour.
- Quality & Consistency: Screen changes, melt filtration & degassing ensure uniform pellets with low odour, minimal contamination.
- Reliability: Local spares, rapid service, strong build quality, and modular designs for ease of maintenance.
- Sustainability & Compliance: Support for EPR, water reuse, environmental certifications, and safe operations.
Manufacturing Process & Supply Services
Our scope includes complete plant design, layout, supply of washing, shredding, extrusion, pelletizing, and control systems. We also provide installation, commissioning, operator training, spare parts support, warranty, and performance testing. Optional upgrades include odour control modules, online quality sensors, water treatment & recycling, and predictive maintenance tools. Lead times vary depending on capacity and custom specs.
Maintenance & Safety Guidelines
- Monitor wear parts (blades, screens, screws) and lubricate regularly as per schedule.
- Keep wash water clean; replace or filter dirty water daily to avoid deposits & bacteria.
- Ensure calibration of sensors & equipment; maintain moisture below thresholds before extrusion.
- Train staff in lock-out/tag-out, hot surfaces, emergency stops, and PPE use.
- Maintain critical spares in inventory — heaters, screen packs, cutter blades, filter inserts.
FAQs – Plastic Reprocessing Machines
1) What plastic types can be reprocessed?
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Our machines handle rigid plastics (HDPE, PP, ABS), flexible films (LDPE, LLDPE), PET bottles, and mixed plastic waste with suitable sorting and washing.
2) How is pellet quality measured?
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Quality is judged on moisture, gel content, melt flow index (MFI), odour, colour uniformity, and mechanical properties depending on end-use.
3) What is the footprint for moderate capacity plants?
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A plant of ~500 kg/hr typically needs 1200–1500 sq.m for equipment, storage, loading/unloading, and wash water systems. Variability based on layout, water treatment, and logistic access.
4) What are typical energy & utility requirements?
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Three-phase power, water (wash + cooling), compressed air, waste-water treatment. Optional gensets for backup; energy efficiency measures and motors reduce operating costs.
5) After-sales & maintenance support what’s important?
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Ensure you get warranty, spare parts support, preventive & predictive maintenance, operator and safety training, remote diagnostics & on-site service.
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
Company: Hr Plastic India
Phone: +91 95102-05025
WhatsApp: Chat on WhatsApp
Email: [email protected]
Website: www.hrplasticindia.com
Address: Office Address :- 3, Abhishree Industrial Park, B/h. G.V.M.M., Near Odhav Circle, Ahmedabad-382415.
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