H.R. PLASTIC MACHINERY PVT. LTD.
Plastic Dana Plant Supplier
Plastic Dana Plant Supplier
Plastic Dana Plant Supplier
Introduction to Plastic Dana Plants
Looking for a dependable plastic dana plant supplier? Plastic dana (granules/pellets) are produced by converting post-industrial or post-consumer plastic scrap into uniform pellets ready for reprocessing. Modern dana plants integrate shredding, washing, extrusion, filtration, cooling, and pellet cutting to deliver high, consistent output with reduced operating cost.
Working Principle and Automation Process
A plastic dana plant feeds cleaned flakes to an extruder where material is melted, degassed, and filtered. The melt passes through a die face cutter or strand line, then cooled and cut into pellets. PLC/HMI automation governs temperatures, screw speed, screen changes, and cutter RPM, ensuring uniform pellet size, stable throughput, and minimal human intervention.
Types of Plastic Dana Plants
Choose a configuration that matches your scrap stream and capacity goals:
- Single-stage dana plant for clean, homogeneous waste
- Vented/degassing extruder for printed or moist material
- Two-stage (Mother–Baby) extruder with fine filtration for mixed scrap
Key Features and Technical Specifications
- PLC-based automation with recipe control
- Compatible with HDPE, LDPE, LLDPE, PP, PET, ABS, HIPS
- Output options from 100 kg/hr up to 1200+ kg/hr
- Auto screen changer & efficient degassing
- Die-face or strand pelletizing systems
- Energy-optimized motors and heaters for lower kWh/kg
Applications and Benefits
| APPLICATIONS | BENEFITS |
|---|---|
| Film & bag reprocessing units | Consistent pellet size for smooth extrusion |
| Injection & blow molding shops | Lower raw-material cost via in-house recycling |
| Packaging, pipes, and profiles | High output with stable melt quality |
| Automotive & household products | Quality pellets suitable for multiple grades |
| Trader/exporter pellet supply | Improved margins with energy-efficient lines |
Why Choose H.R. Plastic Industries?
- Decades of expertise as a trusted plastic dana plant supplier
- Tailor-made screw/barrel designs for your polymer mix
- Rugged construction with reliable components and drives
- Pan-India installation, training, and prompt after-sales support
- Proven performance with high uptime and easy maintenance
- Transparent consultation on capacity, energy, and ROI
Maintenance and Safety Guidelines
- Schedule periodic checks on heaters, thermocouples, and drives
- Inspect screw/barrel wear and keep gearbox oil within spec
- Clean die, filters, and screen changer at defined intervals
- Test emergency stops, guards, and interlocks regularly
- Provide PPE and SOP training for all operators
Buying Guide for New Customers
- Map your input types (film, raffia, rigid, printed) and moisture
- Select single vs two-stage extrusion based on contamination
- Decide pelletizing method: die-face vs strand line
- Plan utilities (power, water, space, material flow)
- Seek customization for screens, degassing, and filtration fineness
FAQs – Frequently Asked Questions
1. Which plastics can be converted into dana?
Commonly HDPE, LDPE/LLDPE, PP, ABS, HIPS, and select PET streams after proper preparation.
2. What pelletizing system should I choose?
Die-face suits film/soft materials and high output; strand is economical and versatile for mixed streams.
3. What capacity options are available?
Standard lines range from 100 kg/hr to 1200+ kg/hr; custom capacities are also available.
4. Can the plant handle printed or moist material?
Yes, with vented extruders, proper washing/drying, and fine filtration the line can manage challenging inputs.
5. Do you provide installation and training?
Yes, end-to-end installation, commissioning, and operator training are included.
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
Company:
hrplasticindia
Phone:
+91 9510205025 / +91 7698351800
Email:
[email protected]
Website:
www.hrplasticindia.com
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