H.R. PLASTIC MACHINERY PVT. LTD.
Plastic Dana Machine Supplier in India
Plastic Dana Machine Supplier in India
Plastic Dana Machine Supplier in India | LDPE/HDPE/PP Granule Making Lines
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Plastic Dana Machine Supplier in India
A trusted Plastic Dana Machine Supplier delivers complete pelletizing solutions for LDPE/LLDPE, HDPE and PP—covering feeding, extrusion, filtration, pellet cutting and drying. With robust metallurgy, energy-efficient drives and reliable controls, these lines convert post-industrial and post-consumer scrap into uniform granules (dana) ready for film, molding and extrusion. Compare throughput (150–1500 kg/hr), melt quality, screen-change strategy and after-sales coverage before you buy.
Working Principle & Process Flow of Plastic Dana Making
Shredded/compacted flakes are metered into a single or twin-stage extruder. Zoned heating plasticizes the polymer, while vacuum degassing removes moisture/volatiles. Inline filtration (manual/automatic screen changer) captures fines and contaminants. The melt is then cut by die-face or strand pelletizer, followed by water cooling and centrifugal drying. PLC/SCADA recipes maintain stable MFI and output colour. Plan water-recycling, ETP and dust/smell control for Indian shopfloors.
Types of Plastic Dana Machines We Supply
- Compact mono-stage extruder pelletizers (150–300 kg/hr) for clean LDPE/LLDPE film scrap and in-house trims.
- Two-stage vented extruders (400–1000+ kg/hr) for printed, washed and mixed waste with higher moisture/ink.
- PET/nylon-capable lines with hot-wash integration, IV retention and stainless steel wetted parts.
- Force-feed/agglomerator + extruder systems optimized for fluffy film and low bulk-density inputs.
- Die-face hot-cut and strand-cut pelletizers with auto speed sync for uniform cube/cylindrical granules.
Key Features & Specifications
- IE2/IE3 motors with VFDs; documented kWh/kg benchmarks for accurate running cost visibility.
- Automatic screen changer, multi-zone heating, dual vacuum vents for clean, speck-free pellets.
- Hardened screw/barrel metallurgy; nitrided or bimetallic options for abrasive loads.
- Recipe-based PLC/SCADA, alarm logs, remote diagnostics and preventive-maintenance prompts.
- Bolt-on output upgrades, standardized spares and pan-India service to reduce downtime.
Applications of Plastic Dana (Reprocessed Granules)
- Film & packaging: carry bags, liners, agricultural film, shrink/stretch with controlled MFI and gel count.
- Molding & extrusion: household items, crates, pipes, conduits, profiles using rHDPE/rPP blends.
- Textiles & straps: rPET/rPP for fibres, tapes and straps with tensile/elongation stability.
- Automotive & appliances: non-critical trims, ducts and housings complying with ROHS/REACH norms.
Why Choose a Specialist Dana Machine Supplier
- Lower lifecycle costs via efficient drives, optimized filtration and steady uptime.
- Consistent pellet quality—stable MFI, colour and contamination limits—reduces downstream rejections.
- Higher productivity through auto dosing, fast screen changes and synchronized pellet cutting.
- Compliance-ready with traceability data, safety guarding and water/effluent management options.
Manufacturers & Supply Scope (India)
Leading Indian suppliers provide layout engineering, installation, commissioning, operator training and warranty service. Typical options include stainless contact parts, degassing upgrades, water-recycling skids, odor control, and centralized SCADA. Evaluate FAT protocols, parts availability, response times and performance guarantees (throughput, moisture, ash, pellet shape) before order placement.
Maintenance & Safety Tips
- Inspect heaters, thermocouples, gearboxes and vacuum pumps; record noise/vibration/pressure trends daily.
- Maintain wash chemistry and water-recycling; clean tanks/filters to control smell and fines.
- Track extruder load, melt pressure and MFI; calibrate load cells and sensors per schedule.
- Train crews in lockout-tagout, hot-surface hazards and emergency stops; secure guards at all times.
- Stock critical spares—screens, heaters, seals—dry and labelled for fast changeovers.
FAQs – Plastic Dana Machine Supplier
1. What capacity should I choose for my plant?
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Match to steady scrap availability, shift planning and sales demand. For startup recyclers, 200–400 kg/hr is practical; for organized sourcing and stable quality targets, 600–1000+ kg/hr delivers better payback.
2. Die-face hot-cut vs strand-cut—what’s better?
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Die-face hot-cut offers compact layout and uniform pellets for film grades. Strand-cut is simpler to maintain and suits rigid polymers; choose based on polymer mix, operator skill and water management.
3. Can one line handle mixed municipal plastics?
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Yes with pre-sorting, washing and density separation. Two-stage vented extrusion and robust filtration help stabilize pellet quality; run separate recipes for different streams.
4. What utilities are needed?
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3-phase power, process/cooling water and compressed air. Plan for ETP/RO, chiller/cooling tower, and DG backup to ride out grid fluctuations and monsoon downtimes.
5. How do I keep pellets food-contact friendly?
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Use hot-wash, stainless contact parts and multi-stage filtration; maintain traceability and test with NABL-accredited labs. Observe brand and regulatory migration limits.
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
Company: Hr Plastic India
Phone: +91 95102-05025
WhatsApp: Chat on WhatsApp
Email: [email protected]
Website: www.hrplasticindia.com
Address: Office Address :- 3, Abhishree Industrial Park, B/h. G.V.M.M., Near Odhav Circle, Ahmedabad-382415.
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