H.R. PLASTIC MACHINERY PVT. LTD.
Plastic Dana Machine Manufacturer
Plastic Dana Machine Manufacturer
Plastic Dana Machine Manufacturer in India | Trusted Equipment for Recycling & Pelletizing
Plastic Dana Machine Manufacturer
A leading Plastic Dana Machine manufacturer supplies robust shredding, washing, extrusion and pelletizing systems that convert post-consumer and industrial plastic scrap into uniform granules (dana). With energy-efficient drives, vacuum degassing and precise filtration, modern lines deliver stable melt flow, colour consistency and low contamination—reducing raw-material cost while meeting converter quality targets. Compare throughput, utilities, automation and after-sales coverage before you buy.
Working Principle & Process Flow
Typical dana lines follow: sorting → size reduction → washing & drying → agglomeration (for films) → extruder with filtration & vacuum → strand or die-face pelletizing → cooling → drying → screening & bagging. Density separation enhances purity; multi-zone heating stabilizes viscosity; screen changers remove fines without long stoppages. SCADA logs kWh/kg, temperature, pressure and throughput for traceability and audits.
Types of Plastic Dana Machines
- Single-screw extruders (100–500 kg/hr) for PP/PE reprocessing with simple operation and competitive OPEX.
- Twin-screw co-rotating extruders (300–1500 kg/hr) for compounding, odour control and better mixing of inks/additives.
- Film recycling sets with agglomerator/force-feed for LDPE/LLDPE carry-bags and milk pouches.
- PET bottle washing + pelletizing with hot caustic modules, friction wash and IV control for fibre/strap applications.
- Rigid HDPE/PP lines for drums, crates and housings with label removal and metal detection.
Key Features & Specifications
- Energy-efficient motors with VFD and documented kWh/kg for predictable operating costs.
- Automatic screen changers (manual/continuous/PLC) and multi-stage melt filtration to cut black specks.
- Vacuum degassing, venting and precise temperature control for odour reduction and stable MFI.
- Food-contact oriented SS304 wetted parts for PET and hygiene-critical streams.
- PLC-SCADA with recipe control, alarms, PM prompts and remote diagnostics.
Applications of Plastic Dana
- Packaging: rPP/rPE films, carry-bags, liners, shrink/lamination and injection-moulded caps/closures.
- Textiles & strapping: rPET chips for fibre, filament and PET straps with tensile and dyeing stability targets.
- Automotive/appliance: rPP, HIPS, ABS for trims, ducts and housings with dimensional and impact requirements.
- Infrastructure & agriculture: pipes, drip laterals, crates, bins and tarpaulins using recycled granules.
Why Choose a Specialist Dana Machine Manufacturer
- Lower material cost via dependable recycled feedstock and improved scrap monetisation.
- Consistent quality from controlled washing, multi-stage filtration and vacuum degassing.
- Higher productivity with automated dosing, fast screen changes and robust conveying.
- Compliance & ESG: traceability data, EPR alignment and safety guarding for audits.
Selection Checklist (Before Ordering)
- Define polymer mix (PP/HDPE/LDPE/PET) and expected contamination/moisture levels.
- Match capacity to steady scrap availability and downstream demand; plan for modular expansion.
- Confirm utilities: power, water recycling, chilling and compressed air; evaluate kWh/kg benchmarks.
- Insist on FAT documents, safety compliance, performance guarantees and spares list.
- Train operators on LOTO, hot surfaces, confined spaces and emergency procedures.
FAQs – Plastic Dana Machine Manufacturer
1. What throughput should I choose for a new plant?
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Base capacity on steady scrap inflow, shift pattern and target inventory days. For metro clusters, 300–800 kg/hr lines balance uptime and ROI; decentralised setups often start at 150–300 kg/hr with modular growth.
2. Can one line process mixed municipal plastics?
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Yes, with pre-sorting, density separation and tailored filtration. For higher-value grades, keep separate loops for films, rigids and PET to maintain consistent MFI/IV and colour.
3. Strand vs. die-face pelletizer—what’s better?
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Strand works well for PP/PE with simpler upkeep; die-face suits films and light-bulk-density feed for uniform pellets and reduced operator intervention. Choose based on polymer and throughput.
4. How do I control odour and gels in pellets?
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Use hot wash, multi-stage melt filtration, vacuum venting and stable heater zones. Keep wash chemistry in spec and replace contaminated water as per schedule.
5. What after-sales support is essential?
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Installation, commissioning, operator training, preventive maintenance plans, remote diagnostics, guaranteed spares and defined response times with performance KPIs.
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
Company: Hr Plastic India
Phone: +91 95102-05025
WhatsApp: Chat on WhatsApp
Email: [email protected]
Website: www.hrplasticindia.com
Address: Office Address :- 3, Abhishree Industrial Park, B/h. G.V.M.M., Near Odhav Circle, Ahmedabad-382415.
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