H.R. PLASTIC MACHINERY PVT. LTD.
Automatic Dana Cutter Machine Supplier in Gujarat
Automatic Dana Cutter Machine Supplier in Gujarat
Automatic Dana Cutter Machine Supplier in Gujarat | HR Plastic India
Automatic Dana Cutter Machine Supplier in Gujarat
Searching for a dependable Automatic Dana Cutter Machine supplier in Gujarat? HR Plastic India provides high-efficiency pellet cutting systems for PE, PP, HIPS, ABS and blended streams. Our solutions integrate seamlessly with extrusion lines to deliver uniform pellet size, low dust, and stable output—helping recyclers and converters achieve consistent downstream processing and tighter MFI targets.
Working Principle & Process Flow — Automatic Dana Cutting
After plasticizing, degassing and filtering, the melt exits the die. A water-ring (die-face) cutter or strand water-bath + pelletizer trims pellets at controlled RPM. The pellets are conveyed to a centrifugal dryer/classifier for moisture removal and sizing. Closed-loop control on cutter speed and line pressure stabilizes geometry and reduces angel hair. For layouts, demos and integration options, visit HR Plastic India.
Types of Automatic Dana Cutters We Supply
- Water-Ring (Die-Face) Pelletizer: Compact footprint, automatic size control, excellent for films and flexible feeds.
- Strand Pelletizer: Water bath + air knife + cutter; robust solution for rigid flakes and thicker melts.
- Hot-Face Cutter: Heated face to reduce freeze-off; stable pellets at higher throughputs.
- Underwater Pelletizer (select models): Premium finish and narrow size distribution for specialty applications.
- Integrated Cutter-Compactor Lines: Densification plus automated cutting for light films, raffia and laminates.
Key Features & Specifications
- Capacities from 100–1200 kg/hr with documented kWh/kg benchmarks.
- VFD/servo-controlled cutter RPM for consistent pellet geometry and low fines.
- Hardened cutters & wear plates for long life; quick-change design for minimal downtime.
- Optimized water management—bath, ring, and dryer circuits for clean, dry pellets.
- PLC-HMI recipes, alarms, counters, and remote diagnostics for easy operation.
- Options: automatic screen changer sync, gravimetric dosing, metal detection, inline moisture meters.
Applications of Automatic Dana Cutter Machines
- Recycling Lines: PE/PP film and rigid reprocessing with uniform pellets for extrusion & moulding.
- Compounding: Masterbatch and filled formulations demanding narrow pellet size distribution.
- Packaging Converters: Stable pellets for blown film, sheet, thermoforming, and injection moulding.
- Specialty Polymers: ABS/HIPS blends for appliances and non-critical automotive parts.
Benefits of Sourcing from HR Plastic India
- Consistent quality: closed-loop RPM control, precise die design, and efficient drying deliver low dust pellets.
- Lower operating cost: energy-efficient drives, durable consumables, and optimized water circuits.
- Higher uptime: quick-change blades, easy access guards, and synchronized filtration/cutting cycles.
- Compliance & safety: interlocks, guarding, and CE-aligned panels suitable for audits and EPR goals.
Supply Capability in Gujarat & Across India
From Ahmedabad to Vapi, Morbi, Rajkot and Vadodara, we support installation, commissioning, operator training, and assured spares. Our engineering team configures the cutter to your polymer, throughput, and pellet specification—coordinating die design, cooling, and classifier settings for repeatable results.
Maintenance & Safety Tips
- Track blade wear, cutter-to-die gap, and vibration; replace blades before burrs raise fines.
- Maintain clean water circuits—descale baths, service pumps, and monitor temperature/flow.
- Log melt pressure/temperature; investigate spikes with filtration checks and die cleaning.
- Follow LOTO, PPE and guarding SOPs; train for hot-melt handling and emergency stops.
- Stock critical spares: blades, wear plates, seals, heater bands, thermocouples, and filter screens.
FAQs – Automatic Dana Cutter Machine Supplier in Gujarat
1. Water-ring or strand—what should I choose?
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Water-ring (die-face) is compact and ideal for films/mixed feeds with automatic size control. Strand suits rigid flakes and higher viscosity melts. We recommend after reviewing your polymer, throughput, and pellet size target.
2. Can the cutter integrate with an automatic screen changer?
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Yes. We synchronize filtration and cutting to stabilize melt pressure, improving pellet uniformity and reducing surges during screen shifts.
3. What pellet sizes are typical?
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Most customers run ~3–4 mm diameter with length tuned by RPM and haul-off. Specialty sizes are possible with appropriate die and control tuning.
4. Do you supply dryers and classifiers too?
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Yes. Complete downstream: water bath/ring, air knife, centrifugal dryer, and vibrating classifier for clean, dry, size-consistent pellets.
5. Do you offer installation and operator training?
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Absolutely—layout support, commissioning, SOPs, safety training, and preventive maintenance schedules are included with nationwide service.
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
Company: Hr Plastic India
Phone: +91 95102-05025
WhatsApp: Chat on WhatsApp
Email: [email protected]
Website: www.hrplasticindia.com
Address: Office Address :- 3, Abhishree Industrial Park, B/h. G.V.M.M., Near Odhav Circle, Ahmedabad-382415.
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